uality management
@ indiamarkets.com
Preface
Contents
Introduction
Quality management concepts
The ISO-9000 family of standards
ISO-9001: 1994, Quality System Model Guidelines
Developing and implementing a quality management system
Quality system documentation
Internal Quality Audit
Assessment and certification
ISO-9000 as a basis for continuous quality improvement
ISO-9000/2000 implications
ISO-9000/2000 Management concerns Conclusion
Model of a process-based quality management system
Note on Author
Disclaimer
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Chapter 1:
Quality management concepts

Quality defined
Quality cost
Quality Management
Quality planning
Quality control
Quality assurance
Quality system
Quality improvement
Total Quality Management
 

Quality defined:
The totality of characteristics of an entity that bear on its ability to satisfy stated and implied needs.
(ISO-8402: 1994)
The concept of quality underlying ISO 9000 is meeting customers` requirements. A product or service, therefore, has quality when it satisfies the user's needs, both stated and implied. For any business that depends for its ultimate survival on satisfying a market, meeting customer requirements consistently is clearly vital.

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Quality cost:

Business competitiveness demands quality being delivered at the lowest price that presupposes lowest cost. While fixed costs based on state of the art are unavoidable, the costs incurred by way of prevention, detection, and removal of errors and defects can be minimised by a conscious effort at systematic quality improvement. An effective quality management system provides opportunities to keep prevention costs at a reasonable level and helps to avoid unnecessary appraisal and failure costs.
A typical distribution of quality costs in a company beginning the quality improvement journey is given below:

  • Prevention: 5% of total quality related costs
  • Appraisal: 30% of total quality related costs
  • Failure: 65% of total quality related costs
    With better expenditure on prevention, both appraisal and failure costs can be considerably reduced, thus generating larger profits from the same sales turnover. Or in a highly competitive situation, such cost savings and consequent price reductions and quality consistency can win markets and ensure company survival and growth even in a saturated market.
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    Quality Management:

    "All activities of the overall management function that determine the quality policy, objectives and responsibilities, and implement them by means such as quality planning, quality control, quality assurance and quality improvement within the quality system" (ISO-8402/1994) Thus quality management falls within the overall management function of a company. It requires top management commitment to be effectively exercised. Successful quality management means ultimate success of the enterprise in the face of competition.

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    Quality planning:

    Comprises activities "that establish the objectives and requirements for quality and for the application of quality system elements" It covers the following:

  • Product planning;
  • Managerial and operational planning;
  • Preparation of quality plans; and
  • Making provisions for quality improvement.
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    Quality control:

    "Operational techniques and activities that are used to fulfil requirements for quality" It involves both:

  • Process monitoring and
  • Eliminating the causes of unsatisfactory performance at all stages.
    It applies the Plan Do, Check, and Act cycle to each and every stage of the operational process.
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    Quality assurance:

    Comprises "planned and systematic activities implemented within the quality system, and demonstrated as needed, to provide adequate confidence that an entity (product or service) will fulfil requirements for quality" Thus QA activities do not control quality: they establish the extent to which quality will be, is being or has been controlled. They serve to build confidence both internally and externally in the organisation's capability to deliver quality.

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    Quality system:

    Comprises the "organisational structure, procedures, processes and resources needed to implement quality management". The purpose of the quality system is to enable an enterprise to achieve, sustain and improve quality economically. Quality does not happen by chance: it has to be managed.

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    Quality improvement:

    ISO-8402: 1994 defines QI as "actions taken throughout the organisation to increase the effectiveness and efficiency of activities and processes in order to provide added benefits to both the organisation and its customers." In simple terms, quality improvement is anything that causes a beneficial change in quality performance. The effectiveness of quality improvement is usually measured in terms of improvement in customer satisfaction and/or reduction of failure costs.

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    Total Quality Management

    ISO-8402: 1994 defines Total Quality Management (TQM) as a "management approach of an organisation, centred on quality, based on the participation of all its members and aiming at long-term success through customer satisfaction, and benefits to all members of the organisation and to society."

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