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Introduction
Internal audit
is an important component of the quality assurance system.
It provides information to management about the effectiveness
of the implementation of the planned quality system. This
section deals with how to plan, carry out and report on an
internal audit programme.
Purpose of the internal audit
The internal audit serves several purposes:
· It checks whether the system is working properly and verifies
the presence of defects (nonconformities) in the
system.
· It investigates whether previously identified problems have
been corrected.
· It brings to light potential problems.
· It uncovers possibilities for improvement.
Guidelines
for planning, implementing and following up an audit
The overall objective of internal auditing is to establish
whether the quality system is effective and is being followed.
However, it is worth making the point that emphasis is on
the positive, i.e., establishing that the system works rather
than finding faults.
Auditing has four basic phases:
1. Planning
2. Implementation
3. Reporting
4. Follow-up
Planning:
A planned approach
to auditing is required so that all parts of the system and
all processes are covered within one-year periods. However,
in the beginning, i.e. between the implementation stage and
assessment by a certification body when only three to four
months` time is usually available, it is advisable to audit
all parts of the system within that period. The management
representative whose responsibility often includes managing
the audit process and ensuring that scheduled audits take
place generally carries out planning.
The scope of each audit should be defined, i.e. the process,
department, procedure, etc. to be audited. Trained auditors
are then assigned to the audit and dates are agreed with the
section to be audited.
Preparation should also include confirming arrangements like
the audit date, time, place, etc. with the auditors. .
Checklists drawn
from relevant procedures and previous audit findings, if any.
Implementation:
There are four general methods, which auditors use to
check whether procedures are being followed:
· Observation of the work with respect to the relevant procedure
· Asking questions to verify whether the staff know what they
ought to be doing.
· Verifying record-keeping to find conformance
· Selecting records freely to examine.
All four methods could
be used. The objective is to find evidence supported by records
for both conformance and non-conformance.
Reporting
Auditors should record their findings in intended formats
in adequate detail and comment as to non-conformance, if any,
in clear terms citing the relevant clause of standard as well
as procedure. It is advisable to get the auditee to agree
to the observation by explaining the discrepancy.
It is not the role of an auditor to establish why the problem
(non-conformance) has arisen and to blame anyone for not following
the system. It is also not the auditor's job to suggest a
solution to the problem.
The auditor usually holds a closing meeting with the Department
head as well as all auditees in the presence of the management
representative and conveys the findings of the audit starting
from positives and going on to nonconformities. A formal report
in prescribed format is also produced. The benefit of audits
cannot be fully derived unless both corrective and preventive
actions are implemented in right earnest by the management
and auditees.
Follow-up
Where a corrective action and timeframe has been agreed a
follow-up is required.
The auditor verifies in detail and satisfies himself as to
the adequacy of the action and then may close the non-conformity
report formally. If not satisfied he may insist on further
action in a systemic context. Both the original and follow-up
audits are recorded.
Selection
criteria for internal auditors
Internal auditors are required to have the following traits:
· Independence. The auditor shall not be responsible for or
involved in activities pertaining to the place
being audited.
· Attention to detail.
· Good human relations
· Strength to stand by their conclusions
· Objectivity
They need to be formally qualified.
An experienced, qualified auditor may impart the training
and award certificates.
A trained auditor belonging to the customer department or
section auditing the supplier department or section is the
best practice in this area.
Documents
giving guidelines for auditing quality systems
1. ISO-10011-1: 1990,Guidelines
for auditing quality systems-Part 1: Auditing
2. ISO-10011-2: 1991, Guidelines for auditing quality systems-Part
2: Qualification criteria for quality system
auditors
3. ISO-10011-3: 1991,Guidelines for auditing quality systems-Part
3: Management of audit programmes
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